Suzuki SV650 Riders Forum banner
15,261 - 15,280 of 15,883 Posts
Oil change at 34212 miles. Next oil change needs to include a filter change.
Washed the bike and rode to work (Just in time for it to get rained on :) )
 
Installed an '06 ZX10R shock. Thanks to multiple posts on this site, it went very smoothly.

No one was home to help me check sag, so I built a $0.94, one-man, rear shock sag checking tool. I started with a short curtain rod from Walmart, trimmed one end and added a screw and a couple of nuts that were a snug fit in the rear axle hole. The remaining pieces were a zip tie, some painter's tape, and a sharpie . It worked perfectly. See the pics.

Image

Image

Tool pulled out to show the bottom mount...
Image


Unfortunately, I had reduced preload before installing the shock and ended up adding most of it back when my first rider sag measurement was 42mm.
 
Replaced the brake lines (front and rear) with Galfer stainless...they were < $100 for the set (brand new), and Suzuki recommends replacing the OEM rubber lines every 5 years (they were probably the originals, and I have an '04). Also, the Galfer claim that they include mounting brackets is a complete lie. There were no brackets in the kit, so with some minor modifications to the old ones I have some of the lines supported permanently. Zip ties are retaining the 2nd line and speedo cable for the time being, until I can obtain some proper metal/rubber p-clamps.

Fresh DOT 4 all around, and I had no problems at all getting them to bleed using conventional means. I'm not sure why everyone thinks you need some special banjo bolt, etc. I used a vac pump on the caliper bleed screws to suck fluid down from the reservoir, which also flushed out the calipers. The old fluid may have been original, it was fairly brown.

The brake levers definitely feel much firmer than before. This is good and bad...the bad being that squishy brake lines are more forgiving if you grab a fistful of brake in a panic, and they will also smoothen out small vibrations while braking better. I'm generally very deliberate with my braking modulation, and so far no unusual pulsation.

I also put some RTV on the backside of the rear pads, which got rid of the annoying brake squeaking I've had ever since remounting the rear wheel.

Still on the to-do (probably for when riding season is over) is a fork oil change, and possibly slightly stiffer springs up front. I also need to do some minor rear shock dampening and preload tuning (2014 ZX-14R shock/spring), but being that 99% of my commute is straight highways, it's difficult to gauge what, if anything, needs adjustment.
 
^^^^^^^^
It works even better than I'd hoped. I couldn't get anywhere close to enough sag out of my stock shock (it acted like it was partially seized or had too much stiction). When I used to get on both brakes hard, the rear tire always locked up and fishtailed. With the correct sag, the rear tire now stays hooked up. It rides a lot better too, and matches up well to my new fork springs and Racetech gold emulators. I weigh 180.
 
Took a too-long (4 hour) ride on my still new-to-me sv650s. I'm still not used to being pitched this far forward, so am putting way too much weight on the handlebars, and therefore started to have some wrist and hand issues. :(
 
Blue hasn't got much love since China arrived. Pulled that ***** out of mothballs, replaced the leaky stock radiator (229,400 miles on it!!!) with a Delkevic, and replaced the clipons with something a touch more comfy. Dirt bike bars. Feels ******* awesome.
 
Replaced the fuel pump with a newer one sourced through facebook. Old one sitting on the seat in the picture.
 

Attachments

Blue hasn't got much love since China arrived. Pulled that ***** out of mothballs, replaced the leaky stock radiator (229,400 miles on it!!!) with a Delkevic, and replaced the clipons with something a touch more comfy. Dirt bike bars. Feels ******* awesome.
Drilled S top triple, rerouted cables and drum tight wiring?

I'd love to do this sometime as well but the wiring is something that I don't want to screw with.
 
Drilled S top triple, rerouted cables and drum tight wiring?

I'd love to do this sometime as well but the wiring is something that I don't want to screw with.
No, drilled GSXR1000 upper (2006 GSXR750 forks) and my bike was a naked originally, so cable length worked out
 
Nice, it sure does look comfy.

I think that's the single biggest thing I could to do improve long distance comfort on my bike. I've been thinking of getting a second S triple and a full set of controls so that I can make it swappable.
 
15,261 - 15,280 of 15,883 Posts