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ordered a set of heated grips and a "One Less Car" license plate frame with my Aerostitch gift certificate I got for Christmas. Also bought a scale model of an early 80s Katana 1100 (back when they were cool looking)
 
Ah...I forsee many lessons learned this month. But I should be able to add "shade tree motorcycle mechanic" to my resume.;D
You and me both after what I plan to tackle this weekend. :nana:

I will be draining the coolant and will look at the water pump when I do to check that out.

Ordered sprockets and chain. Picked up new spark plugs and jack stands to get the forks off in the morning. Sonic Springs (thank you Rich) are sitting at the apartment office to be picked up in the morning. I will have a hover bike tomorrow.
 
Sounds like a lot of us doing serious work on our SVs. At least it's happenning now and not in the middle of the riding season....for those of us that actually have an off-season.

So....anyone heard of using a leak down compression tester to test for a head gasket leak? Or will this only tell me if the rings/valves are in good shape?

I'm at a cross road. Continue the tear down, requiring $$$ and work to keep searching for an issues which seems to not want to show itself. Or reassemble the bike and test out things like the radiator cap for a faulty cap????

Oh....spark plugs have no oil or traces of burning oil. So if it is a head gasket...then it's likely just betwen a water jacket and oil passage. *sigh*
 
Sexy, if the head gasket blows it will allow coolant/oil/chocolate shake into the cylinder. There is no way to blow it and have it only be between the water jacket. Also, the compression test will tell you if you have a blown head gasket and since your bike runs you should definitely do that first.

As I'm sure Brad told you, we are confident that mine was a result of something going wrong in the water pump because I have milkshake in my water pump hose but not in my radiator hose on the thermostat side which means it was sucking it in the top and blowing it out the bottom into the crankcase. My valves were a seperate issue.


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Sexy, if the head gasket blows it will allow coolant/oil/chocolate shake into the cylinder. There is no way to blow it and have it only be between the water jacket. Also, the compression test will tell you if you have a blown head gasket and since your bike runs you should definitely do that first.

As I'm sure Brad told you, we are confident that mine was a result of something going wrong in the water pump because I have milkshake in my water pump hose but not in my radiator hose on the thermostat side which means it was sucking it in the top and blowing it out the bottom into the crankcase. My valves were a seperate issue.
Ouch....that does look bad. I'm still amazed that you didn't hear anything when it stopped or just before.:( I might get to see that first hand.....just waiting to see if I'm headed up that way today. At the moment I'm headed out to buy a leak down compression testers. I'll get that part of the diagnosis done now.
 
Ahh....I thought that to, and although I don't actually have any others to compare with...the metal sleeve on the inside is actually "kinked" on both sides. Almost like it was meant to sit in there only one way. I assumed that it was normal. I think DougZ or Daviid would be the best to let me know if theirs looked the same. Visibly I didn't see any tears, cracks, or anything else while I was in there.

I reassmbled the water pump, and should be removing the engine tonight...although...I'm wondering now if it's going to be easier to remove the gas tank and work on the engine in the bike? I don't have a engine stand....so breaking bolts loose and retorquing them on assembly may be sort of strange without some way of holding the engine still.???

Ah...I forsee many lessons learned this month. But I should be able to add "shade tree motorcycle mechanic" to my resume.;D
Those kinks on either side are normal..just the way its supposed to be.
 
Tonight I whipped up a power distribution block!
Easy, now I can add grips, lights, GPS and a power outlet.
 
I took her out for a leisurely putt through two adjoining state parks.
Average speed = 32 mph.
Absolutely refreshing.
 
pulled that snow shovel off. made my own fender eliminator. woot. cant imagine paying 90 bucks for a piece o plastic with holes in it
 
Does anyone know of any place else on the bike that oil and water could mix? The water pump seals looked fine. I didn't get any oil into the water pump. I now know that it did get into the combusion chamber because of the residue buildup, but the head gaskets look great.
 
Does anyone know of any place else on the bike that oil and water could mix? The water pump seals looked fine. I didn't get any oil into the water pump. I now know that it did get into the combusion chamber because of the residue buildup, but the head gaskets look great.
Thinking the worst its possible there is a crack somewhere.

But look at freeze plugs, but on car motors if a freeze plug goes the water leaks are external not internal. Good luck!
 
Everything I've read talks about the head gasket and mating surface check followed up by making sure everything has been retorqued down to proper specs.

Then a compression leak down test to see if there was a crack in the block wall. Did you see anything like this when you took your head off??

Pressure check, watch your feet!
==> http://www.ehow.com/video_2326964_cracked-cylinder-diagnosis-pressurize-cylinder.html

Head removed
==> http://www.ehow.com/video_2327003_cracked-cylinder-diagnosis-finding-cracks.html

The last thing talked about was damage to the oil cooler but I can't see anyplace on the micro fiche where it intersects with the coolant area.

==> http://fiche.ronayers.com/Index.cfm.../YearID/46/Year/2005/ModelID/6188/Model/SV650S/GroupID/250818/Group/OIL_COOLER#
 
Hi JPL_SV, When you said wrecked it I was thinking you totaled it.

Could have been worst.
I would feel pretty stupid if I totaled the bike at 5mph. lol.

I know, i'm not even that upset about it. I thought is was fun flying over the bike and doing a roll. ;)
 
Everything I've read talks about the head gasket and mating surface check followed up by making sure everything has been retorqued down to proper specs.

Then a compression leak down test to see if there was a crack in the block wall. Did you see anything like this when you took your head off??

Pressure check, watch your feet!
==> http://www.ehow.com/video_2326964_cracked-cylinder-diagnosis-pressurize-cylinder.html

Head removed
==> http://www.ehow.com/video_2327003_cracked-cylinder-diagnosis-finding-cracks.html

The last thing talked about was damage to the oil cooler but I can't see anyplace on the micro fiche where it intersects with the coolant area.

==> http://fiche.ronayers.com/Index.cfm.../YearID/46/Year/2005/ModelID/6188/Model/SV650S/GroupID/250818/Group/OIL_COOLER#
I didn't think a crack would leak that much. Makes me have bad thoughts about the home team on this one.

Where are the freeze plugs on the SV?
 
Well maybe it's just a simple incorrect torquing of the head bolts that's causing the leak. Torque them back down fill up the oil and coolant and fire it up and see what happens after a short run up and down the block.

:)
 
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