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Clutch Lever breaks every time

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2.6K views 29 replies 18 participants last post by  drinkbrew  
#1 ·
As a relatively new rider, I occasionally drop my bike at slow speeds, stop signs, etc. I have dropped it four times on stop signs on hills and practicing slow speed turns. One feature of the 2000 SV650 is that the clutch lever breaks right next to cable when dropped gently to the left. A minor accident means the bike is now unridable, stuck in first gear and hard to push.

I added bar ends and have yet to drop and test the modification. Will frame sliders help with this and also prevent the gas tank from getting dented?
 
#4 ·
they're called frame sliders for a reason, if you want to protect other stuff look at other things. maybe a crash cage or something.

if you're dropping your bike that much, you should take a class on riding or lowering the bike if that's your issue.
 
#5 ·
"S" models come stock with bar ends, so I guess we're a little better off. You could look into adding a stout set of hand guards to take the fall, and consider shorty levers if you don't have any problem with strength. It's really simple to shift a non-running bike into neutral. It's probably a good idea for you to add a spare lever to your tool kit so you can do a field repair and get home.
 
#8 ·
All great suggestions. I am only dropping during low speed maneuvers in the parking lot, and I do carry spare levers. Its just a PITA that a minor drop requires a toolkit and spare parts. I was also hoping the sliders might prevent some wear and tear on the gas tank in the event of an actual accident.

Finally, I am interested to learn if this is an SV quirk, if all bikes do this, and if I can make some configuration modifications to prevent it.
 
#10 · (Edited)
You could go out and buy stuff (well, u may want to carry an extra lever w/ you anyway), or you could use the FREE AND EASY SOLUTION!
Just loosen up the clutch perch so that it's tight enough for normal use, but rotates a little when pressure is applied downwards on the lever.


To help with tipping, the most useful tip I can share with you is KEEP YOUR EYES ON THE HORIZON!!!!! Your eyes are extremely useful in helping you keep your balance, but only if you KEEP YOUR EYES ON THE HORIZON. It may not SOLVE your "gravity challenged" problem, but it will certainly help if you KEEP YOUR EYES ON THE HORIZON!

(There's a reason why I said that three times.... cuz you should really KEEP YOUR EYES ON THE HORIZON :p)
 
#11 ·
You guys are all over-thinking this....
Just loosen up the clutch perch so that it's tight enough for normal use, but rotates a little when pressure is applied downwards on the lever.

To help with tipping, the most useful tip I can share with you is KEEP YOUR EYES ON THE HORIZON!!!!! Your eyes are extremely useful in helping you keep your balance, but only if you KEEP YOUR EYES ON THE HORIZON. It may not SOLVE your "gravity challenged" problem, but it will certainly help if you KEEP YOUR EYES ON THE HORIZON!

(There's a reason why I said that three times.... cuz you should really KEEP YOUR EYES ON THE HORIZON :p)
In addition to keeping my eyes on the horizon and loosening the clutch perch, can I also loosen the brake perch or will this potentially damage the hydraulic line? BTW, I love $0 solutions. Also, I do mostly canyon and mountain road riding in California, where the horizon is rarely horizontal.
 
#12 ·
I suppose you could do that on the brake side, too... The brake line is usually pretty resilient and depending on routing it shouldn't get pinched. Play around with it. See how much it rotates before it binds up.

The horizon doesn't necessary need to be horizontal to help... your eyes just need to be up so they get a better idea of what vertical is.
 
#21 ·
folding levers, asv makes them as well as others im sure. Sounds like in 4 levers they would easily have paid for themselves.
I'm not so sure about that...
Quick google search shows a SET of stock levers (1 brake, 1 clutch) can be found for 20 bucks...
Last I checked, $40 is less than $200-250 for the ASV's.


If you want fancy levers, go here & support a home grown SV650 racing effort and a great guy. - http://434racer.com/Products.html - 50 bucks a set. Not unbreakable, but do my tips above & they'll easily last through a few drops.
 
#24 ·
Yeah, they're pretty nice. I didn't get a set my self but I've seen & handled em in person. Shockingly close in quality to the pazzo's I have on my Aprilia.
Loosened the clutch lever perch earlier today. Haven't bothered to drop the bike to see if it works!
:D
 
#25 ·
Some good solutions to your problem here - but you shouldn't be dropping the SV on a regular basis.

Work on slow speed maneuvering and mostly balance, but it's possible the SV is just too big/heavy for you right now.

A lot of us here don't recommend the SV as a first bike, and there may be better choices for you to learn on. Learning on a cycle that is too large makes everything more difficult. You need to feel confident you can control the cycle, especially at a stop, to be able to learn to ride proficiently.
 
#27 ·
Dumb question, but have you taken rider training? The basic MSF and the advanced MSF courses are really great courses.
Yes to the rider training questions, both basic and advanced. I am over six feet tall so the seat height isn't an issue. The bike dropping problem is more historical than current; it hasn't happened for awhile. I was also curious if the clutch lever breakage was unique to the SV or if all bikes do it.

At the risk of hijacking my own thread I would like to know if frame sliders will prevent tank dents for low speed falls.
 
#29 ·
You can also take a hacksaw and pre-cut about a third of the way through a inch or so from the end of the lever so that snaps off first in the event of a tip over hopefully leaving the rest of the lever intact. Kinda hokey but might get a couple drops out of one lever.
Or quit dropping your bike.