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Are the yellow plastic bushings stuck? I had that problem when I did mine. I just ran the bolt through and yanked them loose. If you take yours seals, etc. Off and pull the fork apart, you will see what I'm talking about. Make sure the plastic 'thingies' are not jammed into the bottom of the top portion of the fork. That will cause your problem. Sorry for my lack of technical terms.

Just pull the forks apart, put the damper rod into the top only, screw the bolt in a bit, and yank the damper rod through the bottom to break free the seized part.

Good luck and I hope this helped.
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