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Discussion Starter · #1 ·
Before I tear more into it, I changed my bike from clip ons to handlebars and the clutch is gone.
I did not change anything else and everything was working fine before.
The clutch lever pulls with almost no resistence and the rod does not move,
at least as far as I can tell.

Any ideas?

Thank you
 

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Discussion Starter · #5 ·
If even you say magic is the only thing that can help, I might just trash my bike right now. :p

On a more serious note, the lever at the rod which is connected by the clutch cable moves when I pull the clutch lever but the rod going into the engine does not really move.
So I guess that the part with the steel balls is somewhat broken,
is that serviable or does that need to be replaced?
 

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Not necessary, if cable does not have enough tension it will move arm but not enough to push rod. You only get about 1.5mm of rod movement for whole lever movement.
Make sure cable end is seated inside that arm correctly.
Can you adjust cable?
 

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Discussion Starter · #7 ·
Yeah, sounds like the switch from clip ons to the handlebars did change the cable tension or I changed something without realizing it.
I also did not know that the rod only moves 1.5mm.
 

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Discussion Starter · #9 ·
I will do and I will report back.
 

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Discussion Starter · #10 ·
No luck so far, took everything apart, lubed the cable and the rod moves and I feel some resistance at the lever but still no clutch. ???
 

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Discussion Starter · #12 ·
Yes, but she is just a little jumpy when I put in the first gear.
 

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Discussion Starter · #14 ·
Messed with it again and I think the reason was the lever.
I have some Kawasaki part on there and that always had to be adjusted to the very most of the cable tension to work properly.
Guess the threads in the perch for the adjuster screw were finally ate up, I replaced it with a,
who knows what kind of lever which offers more cable tension and it works again.

That`s what you get sometimes when you mix and match parts.

Thanks for your time tovar.
 
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