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SV650 Gen2 (03-15) Tech Info, advice or questions specific to the 2003-2015 model SV650.

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Old 10-26-2008, 05:35 PM   #11
Maviryk
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Re: SV650 Motor Tear down

I just have this horrible thought of the maid coming in and "cleaning" your room and throwing away some essential bolts...
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Old 10-28-2008, 12:10 AM   #12
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Re: SV650 Motor Tear down

daviid
Good man..i am very impressed..i am i think about to do the same thing,it certainly gave me some tips and i do not feel as intimidated..I will be watching closely for the rebuild..
all the best SFSV
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Old 10-28-2008, 11:01 AM   #13
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Re: SV650 Motor Tear down

This is great! Thanks for posting David.

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Old 10-28-2008, 06:16 PM   #14
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Re: SV650 Motor Tear down

Quote:
Originally Posted by svsf View Post
daviid
Good man..i am very impressed..i am i think about to do the same thing,it certainly gave me some tips and i do not feel as intimidated..I will be watching closely for the rebuild..
all the best SFSV
as long as you stay organized, its very easy. rebuild will take slightly longer. im currently researching engine shops to do some machine work.

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This is great! Thanks for posting David.

your welcome
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Old 10-29-2008, 01:52 PM   #15
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Re: SV650 Motor Tear down

What machine work do you need done?
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Old 10-29-2008, 03:01 PM   #16
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Re: SV650 Motor Tear down

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Originally Posted by daviid View Post
the shift detent is actually underneath the clutch by the shift star. its the arm that is held by a spring.

thanks for the compliments

Nice write up man, I am going to make this a sticky. The photos are better than the Suzuki shop manual. For the bolt, I am surprised with the clutch basket off the motor, that you could not get some magnetic bolt pickers through the oiling holes down into the pan (where I assumed they went).

Don't ask me how I know ... and a dental mirror is a big help.
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Old 10-29-2008, 03:08 PM   #17
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Re: SV650 Motor Tear down

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this will be the 2nd motor that i will be building in a HOTEL room. the last one was for a ex500.
Even less impressive. You can order room service.

j/k

Great post.
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Old 10-30-2008, 08:19 AM   #18
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Re: SV650 Motor Tear down

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Originally Posted by jgennaro View Post
What machine work do you need done?
magnaflux crank, possibly lighten/balance crank, bore cylinders, some headwork as well.
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Old 10-30-2008, 08:22 AM   #19
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Re: SV650 Motor Tear down

Quote:
Originally Posted by intel_killer View Post
Nice write up man, I am going to make this a sticky. The photos are better than the Suzuki shop manual. For the bolt, I am surprised with the clutch basket off the motor, that you could not get some magnetic bolt pickers through the oiling holes down into the pan (where I assumed they went).

Don't ask me how I know ... and a dental mirror is a big help.


oh i had a ez out drop in i used a flexi magnet to get that out. the shaft of the bolt is broke in the hole with a broken ez-out on top.
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Old 10-30-2008, 08:23 AM   #20
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Re: SV650 Motor Tear down

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Originally Posted by VARIABLE9 View Post
Even less impressive. You can order room service.

j/k

Great post.
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