A List of Common Torque Specs??? - Suzuki SV650 Forum: SV650, SV1000, Gladius Forums
 
Suzuki SV650 Forum: SV650, SV1000, Gladius Forums

Go Back   Suzuki SV650 Forum: SV650, SV1000, Gladius Forums > Workshop > SV Modifications and General Maintenance
New User? Register - Forgot Password
Register Forums FAQ Gallery Members List Calendar Search Today's Posts Mark Forums Read Motorcycle EscrowInsurance

SV Modifications and General Maintenance General information about modding and servicing your SV.

Reply
 
Thread Tools Display Modes
Old 06-11-2009, 02:24 PM   #1
AndrewClaycomb
Member
 
Join Date: May 2009
Location: Wichita, KS
Bikes: 2006 SV650S
Posts: 34
A List of Common Torque Specs???

I'm looking for the torque values of the oil drain plug, triple clamps, clip on handle bars, and anything else you can think of. Might be a good sticky. Please post 1st gen or 2nd gen.

I know the top and bottom nuts on the rear shock are 36 ft/lbs and the link/dogbone nuts are 56.5 ft/lbs. All 2nd Gen
AndrewClaycomb is offline   Reply With Quote
Sponsored Links
Advertisement
 
Old 06-11-2009, 02:33 PM   #2
dan46n2
BannedCampCounselor
 
dan46n2's Avatar
 
Join Date: Aug 2003
Location: Cortland, NY
Bikes: 02 SV, 08 200 XCW
Miles Kms: not enough
Posts: 9,913
Re: A List of Common Torque Specs???

Taken from a 1st Gen Service manual, which you can download from www.repairmanualclub.com

Item: First number is in N-m, second is kgf-m, last is lb-ft

ENGINE

Cylinder head cover bolt 14 1.40 10.0
Spark plug 11 1.10 8.0
Camshaft journal holder bolt 10 1.00 7.0
Cam chain tension adjuster bolt 8 0.80 6.0
Cam chain tension adjuster mounting bolt 10 1.00 7.0
Cam chain guide bolt 10 1.00 7.0
Cam chain tensioner mounting bolt 10 1.00 7.0
Cylinder head bolt [M10] (Initial) 25 2.50 18.0
(Final) 42 4.20 30.5
Cylinder head bolt [M6] 10 1.00 7.0
Cylinder head side bolt 14 1.40 10.0
Cylinder nut [M6] 10 1.00 7.0
Water drain bolt 13 1.30 9.5
Impeller securing bolt 13 1.30 9.5
Clutch sleeve hub nut 50 5.00 36.0
Clutch spring set bolt 5.5 0.55 4.0
Oil plate bolt 10 1.00 7.0
Oil pressure regulator 27 2.70 19.5
Oil strainer plate bolt 10 1.00 7.0
Primary drive gear bolt 70 7.00 50.5
Generator cover plug 11 1.10 8.0
Valve timing inspection plug 23 2.30 16.5
Generator rotor bolt 120 12.00 87.0
Starter clutch bolt 25 2.50 18.0
Generator stator set bolt 10 1.00 7.0
Signal generator set bolt 5.5 0.55 4.0
Gearshift cam stopper bolt 10 1.00 7.0
Gearshift cam stopper plate bolt 10 1.00 7.0
Gearshift arm stopper bolt 23 2.30 16.5
Oil pressure switch 14 1.40 10.0
Crankcase bolt [M6] 11 1.10 8.0 [M8] 26 2.60 19.0
Generator cover bolt [M6] 10 1.00 7.0
Clutch cover bolt [M6] 10 1.00 7.0
Water pump case screw 4.5 0.45 3.3
Oil gallery plug [M16] 35 3.50 25.5
[M8] 18 1.80 13.0
[M6] 5.5 0.55 4.0
Oil drain plug 21 2.10 15.0
Piston cooling oil jet bolt 10 1.00 7.0
Oil pump mounting bolt 8 0.80 6.0
Conrod bearing cap bolt (Initial) 35 3.50 25.5
(Final) 67 6.70 48.5
Exhaust pipe bolt 23 2.30 16.5
Crankcase bearing retainer screw 8 0.80 6.0
Muffler mounting nut 23 2.30 16.5
Muffler joint nut 23 2.30 16.5
Oil pipe stopper screw 8 0.80 6.0
Engine sprocket nut 145 14.50 105.0
Engine mounting pinch bolt 23 2.30 16.5
Engine mounting bolt/nut [M12] 93 9.30 67.5
[M10] 55 5.50 40.0
Engine mounting thrust adjuster [center] 10 1.00 7.0
[Rear Lower] 10 1.00 7.0
Engine mounting thrust adjuster lock nut [center] 45 4.50 32.5
[Rear Lower] 45 4.50 32.5
Cooling fan thermo-switch 13 1.30 9.5
Engine coolant temperature switch 10 1.00 7.0

CHASSIS

Steering stem head nut 65 6.50 47.0
Front fork upper clamp bolt 23 2.30 16.5
Front fork lower clamp bolt 23 2.30 16.5
Front fork cap bolt 23 2.30 16.5
Front fork damper rod bolt 30 3.00 21.5
Front axle 65 6.50 47.0
Front axle pinch bolt 23 2.30 16.5
Handlebar clamp bolt 23 2.30 16.5
Handlebar holder nut 45 4.50 32.5
Front brake master cylinder mounting bolt 10 1.00 7.0
Front brake caliper mounting bolt 39 3.90 28.0
Brake hose union bolt 23 2.30 16.5
Clutch holder mounting bolt 10 1.00 7.0
Air bleeder valve 7.5 0.75 5.5
Brake disc bolt (Front and Rear) 23 2.30 16.5
Rear brake caliper mounting bolt 26 2.60 19.0
Rear brake caliper housing bolt 30 3.00 21.5
Rear brake master cylinder mounting bolt 10 1.00 7.0
Rear brake master cylinder rod lock nut 18 1.80 13.0
Front footrest bracket mounting bolt 23 2.30 16.5
Front footrest bolt 39 3.90 28.0
Swingarm pivot shaft 15 1.50 11.0
Swingarm pivot shaft nut 100 10.00 72.5
Swingarm pivot shaft lock nut 90 9.00 65.0
Torque link nut (Front and Rear) 35 3.50 25.5
Rear shock absorber mounting bolt/nut (Upper & Lower) 50 5.00 36.0
Rear cushion lever/rod mounting nut 78 7.80 56.5
Rear axle nut 65 6.50 47.0
Rear sprocket nut 60 6.00 43.5
dan46n2 is offline   Reply With Quote
Old 06-11-2009, 02:41 PM   #3
mg66
Supporting Member
 
mg66's Avatar
 
Join Date: Sep 2008
Location: Just outside BFE
Bikes: '08 SV650ST
Miles Kms: Quite a bloody few and counting
Posts: 4,225
Re: A List of Common Torque Specs???

Beat me to it

I made images and put them into my SVR gallery folder. Click on the link below and do a right click and 'save image as' to your PC and them y'all have a copy and you can print them out if ya want. There are 2 pages to copy.

http://forum.svrider.com/gallery/sho...2&ppuser=21996
__________________
mg66 (FIGJAM) ... Four wheels move the body. Two wheels move the soul. ~ Author Unknown

mg66 is offline   Reply With Quote
Old 06-11-2009, 04:50 PM   #4
AndrewClaycomb
Member
 
Join Date: May 2009
Location: Wichita, KS
Bikes: 2006 SV650S
Posts: 34
Re: A List of Common Torque Specs???

Wow, that was fast. Thanks guys.
Anything like this for 2nd gen?
AndrewClaycomb is offline   Reply With Quote
Old 06-11-2009, 06:05 PM   #5
dan46n2
BannedCampCounselor
 
dan46n2's Avatar
 
Join Date: Aug 2003
Location: Cortland, NY
Bikes: 02 SV, 08 200 XCW
Miles Kms: not enough
Posts: 9,913
Re: A List of Common Torque Specs???

Quote:
Originally Posted by AndrewClaycomb View Post
Wow, that was fast. Thanks guys.
Anything like this for 2nd gen?
Yes, it's most likely covered in a 2nd gen service manual.
You can find one in the link I posted.
dan46n2 is offline   Reply With Quote
Old 03-30-2016, 10:41 AM   #6
ducrider2112
Member
 
ducrider2112's Avatar
 
Join Date: Mar 2016
Bikes: SV650 - Track prepped, Ducati Monster 821
Posts: 73
Re: A List of Common Torque Specs???

Sorry to resurrect a VERY old thread, but seemed like the right place for this one...

Can anyone confirm the proper torque spec for a gen 2 rear axle nut?

Gen 1 in this thread is listed as 47 lb-ft, and the 03 SV650 service manual seems to conflict with itself stating 72.5 lb-ft in the chart on page 2-32 and 725 lb-ft (WTF? - Assuming the 100nm is correct round to the 72.5 stated previously...) on 2-24 (images of both below).

Can anyone answer definitively?

Is the jump from 47 to 72.5 accurate between the generations?



ducrider2112 is offline   Reply With Quote
Old 03-30-2016, 11:14 AM   #7
r0ckrat
Greetings Program
 
r0ckrat's Avatar
 
Join Date: Jun 2013
Location: Huntington Beach
Bikes: '06 SV650N
Miles Kms: 38,000+
Posts: 5,074
Re: A List of Common Torque Specs???

I think they *just* forgot the decimal...
__________________
Dory - a blue K6 Naked. Build thread and Comment thread - also The SV Colors Compendium - Back up!
r0ckrat is offline   Reply With Quote
Old 04-02-2016, 10:19 AM   #8
JonSV650
Senior Member
 
Join Date: Feb 2014
Bikes: SV650
Posts: 293
Re: A List of Common Torque Specs???

http://www.edubs.net/bikestuff/sv650...orqueSpecs.pdf
JonSV650 is offline   Reply With Quote
Old 04-02-2016, 02:57 PM   #9
RichDesmond
 
RichDesmond's Avatar
 
Join Date: Feb 2004
Location: Oklahoma
Bikes: Ducati 848, GS1000S, SV650, 650 V-Strom, DR-Z400S, RZ350
Posts: 4,926
Re: A List of Common Torque Specs???

Quote:
Originally Posted by ducrider2112 View Post
Sorry to resurrect a VERY old thread, but seemed like the right place for this one...

Can anyone confirm the proper torque spec for a gen 2 rear axle nut?

Gen 1 in this thread is listed as 47 lb-ft, and the 03 SV650 service manual seems to conflict with itself stating 72.5 lb-ft in the chart on page 2-32 and 725 lb-ft (WTF? - Assuming the 100nm is correct round to the 72.5 stated previously...) on 2-24 (images of both below)....
Do NOT torque the 2nd gen rear axle nut that high, 50-55ft-lbs is plenty. The rear sprocket values are too high too, 25-30ft-lbs is enough.

In general, with rare exceptions like rod and cylinder head bolts you're better off leaving the the torque wrench in the bottom of the tool box.
__________________
Rich Desmond http://www.sonicsprings.com
RichDesmond is offline   Reply With Quote
Sponsored Links
Advertisement
 
Reply

Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump


All times are GMT -5. The time now is 10:36 PM.


Design Developed by CompleteGFX
vBulletin Security provided by vBSecurity v2.2.2 (Pro) - vBulletin Mods & Addons Copyright © 2016 DragonByte Technologies Ltd.
1999-2009 SVRIDER.com.
Motorcycle News, Videos and Reviews
Honda Grom Forum strong>Kawasaki Z125 Forum Harley Davidson Forum Honda 600RR Forum Kawasaki Forum Yamaha R6 Forum Yamaha FZ-09 Forum
1199 Panigale Forum Honda Africa Twin Forum Roadglide Forum Honda CBR1000 Forum Vulcan Forum Yamaha R1 Forum Yamaha R3 Forum
Ducati Monster Forum Harley Forums Honda CBR250R Forum ZX10R Forum Star Raider Forum Yamaha Viking Forum
Suzuki GSXR Forum V-Rod Forums Honda Shadow Forum Kawasaki Motorcycle Forum Star Warrior Forum KTM Duke 390 Forum
SV650 Forum BMW S1000RR Forum Honda Fury Forum Kawasaki Versys Forum Drag Racing Forum Ducati 899 Panigale Forum Ducati 959 Panigale Forum
Suzuki V-Strom BMW K1600 Triumph Forum Victory Forums Sportbikes BMW NineT Forum
Volusia Forum BMW F800 Forum Triumph 675 Forum MV Agusta Forum HD Street Forum Suzuki GW250 Forum
Yamaha Motorcycles Victory Gunner Forum Victory Charger Forum Honda Vultus Forum HD LiveWire Forum Ninja H2 Forum
BMW Scrambler Forum Ducati Scrambler Forum Kawasaki Ninja 250SL Forum
 

Garage Plus vBulletin Plugins by Drive Thru Online, Inc.