A List of Common Torque Specs??? - Suzuki SV650 Forum: SV650, SV1000, Gladius Forums
 
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Old 06-11-2009, 02:24 PM   #1
AndrewClaycomb
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A List of Common Torque Specs???

I'm looking for the torque values of the oil drain plug, triple clamps, clip on handle bars, and anything else you can think of. Might be a good sticky. Please post 1st gen or 2nd gen.

I know the top and bottom nuts on the rear shock are 36 ft/lbs and the link/dogbone nuts are 56.5 ft/lbs. All 2nd Gen
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Old 06-11-2009, 02:33 PM   #2
dan46n2
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Re: A List of Common Torque Specs???

Taken from a 1st Gen Service manual, which you can download from www.repairmanualclub.com

Item: First number is in N-m, second is kgf-m, last is lb-ft

ENGINE

Cylinder head cover bolt 14 1.40 10.0
Spark plug 11 1.10 8.0
Camshaft journal holder bolt 10 1.00 7.0
Cam chain tension adjuster bolt 8 0.80 6.0
Cam chain tension adjuster mounting bolt 10 1.00 7.0
Cam chain guide bolt 10 1.00 7.0
Cam chain tensioner mounting bolt 10 1.00 7.0
Cylinder head bolt [M10] (Initial) 25 2.50 18.0
(Final) 42 4.20 30.5
Cylinder head bolt [M6] 10 1.00 7.0
Cylinder head side bolt 14 1.40 10.0
Cylinder nut [M6] 10 1.00 7.0
Water drain bolt 13 1.30 9.5
Impeller securing bolt 13 1.30 9.5
Clutch sleeve hub nut 50 5.00 36.0
Clutch spring set bolt 5.5 0.55 4.0
Oil plate bolt 10 1.00 7.0
Oil pressure regulator 27 2.70 19.5
Oil strainer plate bolt 10 1.00 7.0
Primary drive gear bolt 70 7.00 50.5
Generator cover plug 11 1.10 8.0
Valve timing inspection plug 23 2.30 16.5
Generator rotor bolt 120 12.00 87.0
Starter clutch bolt 25 2.50 18.0
Generator stator set bolt 10 1.00 7.0
Signal generator set bolt 5.5 0.55 4.0
Gearshift cam stopper bolt 10 1.00 7.0
Gearshift cam stopper plate bolt 10 1.00 7.0
Gearshift arm stopper bolt 23 2.30 16.5
Oil pressure switch 14 1.40 10.0
Crankcase bolt [M6] 11 1.10 8.0 [M8] 26 2.60 19.0
Generator cover bolt [M6] 10 1.00 7.0
Clutch cover bolt [M6] 10 1.00 7.0
Water pump case screw 4.5 0.45 3.3
Oil gallery plug [M16] 35 3.50 25.5
[M8] 18 1.80 13.0
[M6] 5.5 0.55 4.0
Oil drain plug 21 2.10 15.0
Piston cooling oil jet bolt 10 1.00 7.0
Oil pump mounting bolt 8 0.80 6.0
Conrod bearing cap bolt (Initial) 35 3.50 25.5
(Final) 67 6.70 48.5
Exhaust pipe bolt 23 2.30 16.5
Crankcase bearing retainer screw 8 0.80 6.0
Muffler mounting nut 23 2.30 16.5
Muffler joint nut 23 2.30 16.5
Oil pipe stopper screw 8 0.80 6.0
Engine sprocket nut 145 14.50 105.0
Engine mounting pinch bolt 23 2.30 16.5
Engine mounting bolt/nut [M12] 93 9.30 67.5
[M10] 55 5.50 40.0
Engine mounting thrust adjuster [center] 10 1.00 7.0
[Rear Lower] 10 1.00 7.0
Engine mounting thrust adjuster lock nut [center] 45 4.50 32.5
[Rear Lower] 45 4.50 32.5
Cooling fan thermo-switch 13 1.30 9.5
Engine coolant temperature switch 10 1.00 7.0

CHASSIS

Steering stem head nut 65 6.50 47.0
Front fork upper clamp bolt 23 2.30 16.5
Front fork lower clamp bolt 23 2.30 16.5
Front fork cap bolt 23 2.30 16.5
Front fork damper rod bolt 30 3.00 21.5
Front axle 65 6.50 47.0
Front axle pinch bolt 23 2.30 16.5
Handlebar clamp bolt 23 2.30 16.5
Handlebar holder nut 45 4.50 32.5
Front brake master cylinder mounting bolt 10 1.00 7.0
Front brake caliper mounting bolt 39 3.90 28.0
Brake hose union bolt 23 2.30 16.5
Clutch holder mounting bolt 10 1.00 7.0
Air bleeder valve 7.5 0.75 5.5
Brake disc bolt (Front and Rear) 23 2.30 16.5
Rear brake caliper mounting bolt 26 2.60 19.0
Rear brake caliper housing bolt 30 3.00 21.5
Rear brake master cylinder mounting bolt 10 1.00 7.0
Rear brake master cylinder rod lock nut 18 1.80 13.0
Front footrest bracket mounting bolt 23 2.30 16.5
Front footrest bolt 39 3.90 28.0
Swingarm pivot shaft 15 1.50 11.0
Swingarm pivot shaft nut 100 10.00 72.5
Swingarm pivot shaft lock nut 90 9.00 65.0
Torque link nut (Front and Rear) 35 3.50 25.5
Rear shock absorber mounting bolt/nut (Upper & Lower) 50 5.00 36.0
Rear cushion lever/rod mounting nut 78 7.80 56.5
Rear axle nut 65 6.50 47.0
Rear sprocket nut 60 6.00 43.5
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Old 06-11-2009, 02:41 PM   #3
mg66
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Re: A List of Common Torque Specs???

Beat me to it

I made images and put them into my SVR gallery folder. Click on the link below and do a right click and 'save image as' to your PC and them y'all have a copy and you can print them out if ya want. There are 2 pages to copy.

http://forum.svrider.com/gallery/sho...2&ppuser=21996
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Old 06-11-2009, 04:50 PM   #4
AndrewClaycomb
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Re: A List of Common Torque Specs???

Wow, that was fast. Thanks guys.
Anything like this for 2nd gen?
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Old 06-11-2009, 06:05 PM   #5
dan46n2
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Re: A List of Common Torque Specs???

Quote:
Originally Posted by AndrewClaycomb View Post
Wow, that was fast. Thanks guys.
Anything like this for 2nd gen?
Yes, it's most likely covered in a 2nd gen service manual.
You can find one in the link I posted.
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